Density measurement

Density measurement

Tiheyden mittaus - density measurement
Tiheydenmittaus_DIMF_2_0_01

Media

Process media

Manufacturers

Bopp & Reuther Messtechnik

Technical specifications

Measurement range: 0-5000 kg/m3
Accuracy: +/-0.01%…+/-0.02%
Materials: e.g. 1.4571, Inconel, Tantalum, Hastelloy
Other names: density meter

What is density measurement?

Density measurement is based on a vibrating element. Changes in density affect the fundamental vibration. The change in vibration reveals the density of the fluid. The built-in temperature sensor measures the fluid’s temperature while compensating for the temperature’s effect on the transmitter.

Selection of density measurement devices

The density meter Bopp&Reuther DIMF measures the density and concentration of liquids, liquid mixtures, and multiphase fluids. The measurement is based on the medium passing through a vibrating element. The medium’s density causes variations in the vibration frequency.

The density sensor can be installed either directly in the line, in a storage tank, or in a bypass flow. It contains no moving parts and does not require an operating permit.

We assist in selecting a remote control device that meets your application requirements. Ask our contacts for more information.

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Bopp Reuther Density And Concentration Meter Series DIMF

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Temperature control valves

Temperature control valves

Media

Steam and condensate
Process media

Manufacturers

ARI-Armaturen

Technical specifications

Nominal sizes: DN 15-50
Pressure classes: PN 16-40
Materials: GG-25, GGG 40.3, acid-resistant steel
Connection types: flanged, threaded
Other designations: temperature control valve

What is a temperature control valve?

Self-acting temperature control valves follow the process temperature behind the valve and control the valve to open or close depending on how close the temperature is to the set value.

The temperature control valve consists of the valve itself, a capillary tube, and a temperature sensor. The sensor is installed in the location where the temperature is to be monitored. If the temperature rises or falls from the set value, the sensor directs the valve to open or close. This occurs through the fluid within the capillary tube, which either expands or contracts under the influence of heat.

Self-acting temperature control valves are suitable for both heating and cooling.

Temperature control valve selection

ARI-Armaturen’s self-acting temperature control valves are suitable for water, steam, and thermal oil.

We assist in selecting and sizing a temperature control valve that meets the usage requirements. Ask our sales representatives for suitable solutions.

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ARI-Armaturen TEMPTROL Temperature Regulator

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Pressure containment valves

Pressure containment valves

Media

Steam and condensate
Process media

Manufacturers

Niezgodka
GESTRA
ARI-Armaturen

Technical specifications

Sizes: DN 15-100
Pressure classes: PN 16-160
Materials: GG-25, GGG 40, GS-C 25, stainless steel, acid resistan steel
Connecting ends: flanges, screwed sockets, hygiene connection
Other names: pressure containment valve

What is a pressure containment valve?

A pressure containment valve ensures that the pressure downstream of the valve remains at a predetermined level. If the pressure tends to drop, the valve opens to add pressure into the system. Otherwise, the valve stays closed.

Pressure containment valves are suitable for steam, liquids, and gases.

Choosing a pressure containment valve

For pressure containment, you can choose whether to use valves where the pressure regulation occurs entirely inside the valve as a function between the inflow pressure of the line and the adjustable closing spring of the valve, as in the case of NIEZGODKA and ARI pressure containment valves.

Another approach, allowing slightly more stable pressure containment, is used in models where the pressure is regulated by a membrane actuator. An impulse pipe connects the actuator to the upstream side of the valve. On the other side of the membrane, there is a spring; the pressure setting can be changed by adjustment of its spring force. GESTRA pressure containment valves are based on this technology.

We assist in the selection and sizing of a pressure containment valve that meets the requirements of your application.

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Niezgodka Typ 80 Initial Pressure Controller

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GESTRA 5610 Self-Acting Pressure-Maintaining Valves

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Niezgodka Typ 81 Initial Pressure Controller

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ARI-Armaturen PRESO Pressure Regulating Valves

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ARI-Armaturen PREDEX Excess Pressure Regulator

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Pressure reducing valves

Pressure reducing valves

Niezgodka-paineenalennus-ja_paineenpitoventtiili - Pressure reducing valves
PREDU Paineenalennusventtiili - Pressure reducing valve

Media

Natural gas, biogas and biomethane
LPG
Process media
Gas and fuel
Steam and condensate

Manufacturers

GESTRA
ARI-Armaturen
Niezgodka

Technical specifications

Sizes: DN 10-200
Pressure classes: PN 16-160
Materials: GG-25, GGG 40, GS-C 25, stainless steel, acid resistant steel
End connections: flanged, threaded, hygienic connections
Other designations: pressure reducing valves

What is a Pressure Reducing Valve?

The function of a pressure reducing valve is to lower the system pressure to a predetermined level. A self-acting pressure reducing valve operates by means of an intermediate medium. The desired pressure on the secondary side is selected as the valve’s set pressure.

Pressure reducing valves are suitable for steam, liquids, and gases.

Pressure Reducing Valve Selection

We assist in selecting and sizing a pressure reducing valve that meets the requirements of the application.

Two techniques can be applied for self-acting pressure reduction.

In the first model, a diaphragm-operated disc is installed on top of the valve, to which pressure is applied through an impulse pipe from the valve’s secondary side. In this case, the valve functions based on the pressure coming through the impulse pipe and the spring built into the valve. The spring force, to which the set pressure is adjusted, tends to open the valve when the pressure from the diaphragm device attempts to close it. This operation is found in ARI-Armaturen and GESTRAN pressure reducing valves.

In the second, slightly simpler model, the valve opening is based solely on the spring force built into the valve and its internal structure. This technique is applied in NIEZGODKAN pressure reducing valves.

Steam and Condensate Usage

If it is a steam pressure reduction station, the expansion steam after pressure reduction must be taken into account and the pipe size increased. We are happy to provide guidelines for pipeline sizing and flow rate management.

In large steam pressure reduction stations, a microturbine can be installed alongside the pressure reducing valve, thereby recovering energy from the pressure reduction.

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ARI-Armaturen PREDU Pressure Reducing Valves

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ARI-Armaturen PREDU ANSI Pressure Reducing Valves

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ARI-Armaturen PREDU P – Pilot Operated Pressure Reducing Valve

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GESTRA 5801 Self-Acting Pressure Reducing Valves

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Niezgodka Typ 70 Pressure Reducing Valves

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Niezgodka Typ 71 Pressure Reducing Valves

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Niezgodka Typ 74 Pressure Reducing Valves

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Sludge separators

Sludge separators

Lianerottimet - sludge separators
HEROSE kryogeeninen suodatin - cryogenic filter

Media

Steam and condensate
Cryogenic media
Natural gas, biogas and biomethane
LPG
Process media

Manufacturers

ARI-Armaturen
HEROSE
GESTRA

Technical specifications

Sizes: DN 15-500
Pressure ratings: PN 6-160
Materials: GG-25, GGG 40.3, GS-C 25, AISI 316
Connections: flange, welded, threaded
Other names: mud seal, strainer

What is a sludge separator?

A sludge separator – also called a strainer – is like a filter that ensures that the medium reaches the required degree of purity. Installing a sludge separator is also an easy way to avoid damage and slow the wear of more valuable equipment in the line. Various sludge separator are available with several different mesh sizes.

Sludge separator selection

We assist in selecting the sludge separator that meets the requirements of your application. Our product range covers a wide selection of various sludge separators.

Steel strainers from ARI-Armaturen are suitable for steam and condensate systems. For process systems, strainers can be selected from our acid-resistant models. Additionally, our range includes large basket strainers for high flow rates.

Cryogenic strainers are available from DN 10 to DN 200 and can withstand pressures up to 50 bar in operating temperatures ranging from -196°C to +120°C. Strainers are made of stainless steel and bronze.

Contact our representatives for more information.

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ARI-Armaturen Strainers PN6-40 datasheet

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ARI-Armaturen Strainers PN63-160 datasheet

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GESTRA SZ 36A Strainers Datasheet

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Self-cleaning filters

Self-cleaning filters

Media

Process media

Manufacturers

Schünemann

Technical specifications

Flow: max. 40 000 m³/h
Materials: steel, stainless steel, acid-resistant steel, rubber-lined steel, cast iron, fiberglass, special materials possible
Connection ends: threaded, flanged
Other names: automatic filter, self-cleaning filters

What is a self-cleaning filter?

A weakness of traditional filters is the need for manual cleaning, especially in processes where the filter clogs quickly or its cleaning is particularly difficult or requires special safeguards.

In such cases, for example in front of heat exchangers or in seal water, a self-cleaning filter can be used.

Selection of the Self-Cleaning Filter

The operation of the SCHÜNEMANN filter we recommend is based on Bernoulli’s principle. As the flow rate increases, the pressure drops. The pressure differential increases as the filter becomes clogged, until the pressure switch initiates an automatic flushing process.

The SCHÜNEMANN filter is suitable for almost all types of industrial and process waters. The filters are made of stainless steel, acid-resistant or coated steel, PVC, or reinforced plastic, which can also withstand corrosive media.

Compared to the traditional filtration process, the operation of an automatic filter is continuous, enabling it to clean process water without production interruptions in all installation orientations.

The filters are Ex-protected and meet ATEX requirements.

Each filter is sized according to the application. For sizing, we need the following data:

  • medium
  • filtration grade
  • design pressure
  • design temperature (min./max.)
  • operating pressure
  • flow rate (min./max.)
  • pipe line DN size
  • allowed pressure drop
  • is it air pressure or electric control?
  • does the control come from the customer’s system or do we supply the control center?
  • pipe material

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Schunemann Product Datasheet_F450 EN 1

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Schunemann Product Datasheet F451 EN 2

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Schunemann F490 Broschure mini

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Flanged and welded non-return valves

Flanged and welded non-return valves

laipalliset_ja_hitsattavat_takaiskuventtiilit - Flanged and welded non-return valves
HEROSE-takaiskuventtiili - non-return valve

Media

Steam and condensate
Cryogenic media
Natural gas, biogas and biomethane
LPG
Process media
Gas and fuel

Manufacturers

Edward Flowserve
Tecofi
ARI-Armaturen
HEROSE

Technical Specifications

Sizes: DN 10-500
Pressure Classes: PN 16-500, ASME 150-2500#
Materials: GG-25, GS-C 25, AISI 316, GS-12CrMo19.5
Connection Types: Flanged, welded or between flanges
Other: valves can also be supplied clad
Cryogenic Valves: minimum temperature -196 °C, soft or metal seal, piston, tilting or wafer style check
Other Names: ball check valve, seat check valve, flanged and welded check valves

What are flanged and welded non-return valves?

The overall lengths of flanged non-return valves conform to standard dimensions, so replacement of broken valves can be done without pipe modifications. In new installations, it is often more economical to use non-return valves installed between flanges, as they are lighter in construction and more cost-effective.

In waterworks construction, flanged ball non-return valves remain a viable option if the medium contains material that clogs a conventional non-return valve.

Selection of flanged and welded non-return valves

We assist in selecting a non-return valve that meets the requirements of your application. Our sales representatives can provide you with detailed information on the opening characteristics of each valve, as well as support with sizing if needed.

Also, check out our Konwell Academy webinar on selecting and sizing non-return valves.

For steam, condensate, process media, gases, and liquid fuels

In many processes, it is essential to ensure that the non-return valve does not leak from the flange seal. For such applications, welded non-return valves suitable for a variety of materials with pressure classes up to PN 500 are appropriate.

Our product range also covers ASME non-return valves up to a pressure class of 2500#, including those that lock in the open position and sealing non-return valves.

For cryogenic media

Cryogenic non-return valves require specialized design solutions to meet exceptional cold resistance requirements. Our HEROSEN non-return valves are made from stainless steel and bronze.

Cryogenic non-return valves are available in sizes DN 10-200. They can withstand pressures up to 50 bar at operating temperatures of -196…+120°C. We can size the appropriate non-return valve based on your process data.

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Steam, Condensate, Process Media and Gases

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Tecofi CBL4240 Flanged Ball Check Valves

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ARI-Armaturen CHECKO-V PN63-160 Check Valves

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ARI-Armaturen CHECKO-V and CHECKO-D Check Valves

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Liquid Fuels

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ARI-Armaturen CHECKO-V and CHECKO-D Check Valves

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Tecofi CBL3240 Flanged Ball Check Valves

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Dual-butterfly non-return valves

Dual-butterfly non-return valves

Media

Steam and condensate
Natural gas, biogas and biomethane
LPG
Process media
Gas and fuel

Manufacturers

GESTRA

Technical specifications

Sizes: DN 50-1200
Pressure Classes: PN 10-40, ASME 150-300#
Body Materials: GG-25, GS-C 25N, AISI 316, 1.0460
Sealing Materials: metal, EPDM, FPM, PTFE, NBR
Connections: Between flanges
Other Names: butterfly check valve, dual-butterfly non-return valve, dual plate check valve

What is a dual-butterfly non-return valve?

Dual-butterfly non-return valves are butterfly valves, which describes their structure very well. In the middle, there is a closing shaft with two symmetrically hemispherical closing plates on either side.

The dual-butterfly non-return valve’s undeniable advantage is its low flow resistance, which depending on the flow is only a few millibars. In other models, it can be a hundred times higher. The valve’s flow resistance can also be adjusted by selecting different springs. The flow resistance depends on the valve’s installation orientation and the springs used. For example, in a vertical pipe when the flow is from bottom to top, the force required to open the valve is greater than, for instance, in a horizontal pipe.

Selecting a dual-butterfly non-return valve

Unlike its competitors, GESTRA uses two separate shafts and each closing plate is secured by two individual closing springs, whereas normally closing springs are not used at all. The robust design is intended to prevent the valve from being damaged by minor hydraulic water shocks. If the system’s water shocks are significant, BB dual-butterfly non-return valves can be equipped with separate hydraulic dampers.

BB dual-butterfly non-return valves are available in various materials.

Our sales representatives can provide you with more detailed information on the opening characteristics of each valve and assist with sizing if needed. They will help you select a dual-butterfly non-return valve that meets the requirements of your application.

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GESTRA BB3 C steel, BB3 A stainless steel Dual-Plate Check Valves

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GESTRA BB Dual-Plate Check Valves

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GESTRA BB Dual-Plate Check Valves with Anti-Corrosion Lining

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Butterfly non-return valves

Butterfly non-return valves

Media

Steam and condensate
Natural gas, biogas and biomethane
LPG
Process media
Gas and fuel

Manufacturers

GESTRA

Technical Specifications

Sizes: DN 50-300
Pressure classes: PN 6-40
Materials: bronze, C22.8, AISI 316
Connection ends: between the discs
Other names: swing check valve, tilting disc check valve

What is a butterfly non-return valve?

Of the non-return valves installed between the discs, the models equipped with a butterfly disc are the simplest in operation. The closing disc is pivoted on one side and the valve is installed with the pivot facing upward. Gravity keeps the disc in the closed position, but it opens when the flow coming from the correct direction reaches the valve. Reverse flow does not open the check valve.

Selection of a butterfly non-return valve

We assist in the selection and sizing of a check valve that meets the requirements of the application.

The butterfly non-return valve is a typical check valve for water systems. The seating retention of GESTRA CB butterfly non-return valves has been reinforced with a separate closing spring, making them extremely robust. In larger sizes than DN 100, the flow resistance is clearly lower than with the GESTRA RK model. However, if low flow resistance is a procurement criterion, the flow resistance in the butterfly non-return valve remains significantly higher than in the double-disc check valve.

Damped Water Hammers

Backflowing liquid can cause a high closing force/pressure that the valve components cannot withstand. It is quite typical that from sizes DN 500 upward, a closing damping is used. Damping can also be used in smaller sizes.

Damping can be done hydraulically, where damping pistons directly slow the disc movement. Another method is using a gear (mechanical/hydraulic). In this case, the disc’s lever is connected to the lever of a hydraulic cylinder. Both have a gear that dampens the closing force.

With gear-equipped damping, a higher duration of closing pressure can be achieved than with purely hydraulically damped valves. It is important to determine the closing pressure in a failure situation. For example, when the pump stops, the pressure of the back-flowing water should be determined before sending out a request for quotation. Damped check valves are typically of the tilting disc (tilting disc check valve) or double-disc type.  

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GESTRA CB24S, CB26, CB26A Swing Check Valves

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GESTRA CB14 Swing Check Valves

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Disco and lined non-return valves

Disco and lined non-return valves

Media

Steam and condensate
Natural gas, biogas and biomethane
LPG
Process media
Gas and fuel

Manufacturers

ChemValve
GESTRA

Technical specifications

Sizes: DN 15-200
Pressure classes: PN 10-160, ASME 150-900#
Materials: GG-25, GS-C 25 N, AISI 316, special brass, hastelloy
Connection ends: between flanges, threaded
Other names: flange check valve, disco check valve, lined non-return valve

What are Disco and lined non-return valves?

DISCO check valves are compact axial type valves, in which the closure spring is symmetrically located in the center of the valve.

DISCO-style check valves are best suited primarily for smaller pipes, as their flow resistance compared to other check valves installed between flanges increases with larger pipe sizes.

Selection of disco and lined non-return valves

There are several materials available for the body, disc, and spring, making it possible to create customized solutions such as choosing a hastelloy spring while the other parts are made of acid-resistant steel. The standard opening pressure is 5 mbar. Other spring forces can be selected from an extensive range up to 3000 mbar.

Soft seals are also available in EPDM, FPM, NBR or PTFE.

MB is a threaded brass check valve for water systems. All RK models are installed between flanges. Depending on the model, the body materials include special brass, various grades of stainless steel, or acid-resistant steel.

The range also includes PN 160 high pressure valves.

We assist in selecting and sizing the check valve that meets the requirements of the application.

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Steam, condensate and liquid fuels

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GESTRA RK86, RK86A, RKE86, RKE86A Non-Return Valve for Sandwiching Between Flanges

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GESTRA RK76 Non-Return Valves for Sandwiching Between Flanges

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GESTRA RK70, RK71 Non-Return Valves

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GESTRA RK44 Non-Return Valves for Sandwiching Between Flanges

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GESTRA RK41 Non-Return Valves for Sandwiching Between Flanges

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GESTRA MB14 Non-Return Valves

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Process fluids

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AZ-Armaturen Delta and Globus Ball Check Valves with Lining

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GESTRA RK86, RK86A, RKE86, RKE86A Non-Return Valve for Sandwiching Between Flanges

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GESTRA RK76 Non-Return Valves for Sandwiching Between Flanges

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GESTRA RK70, RK71 Non-Return Valves

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GESTRA RK44 Non-Return Valves for Sandwiching Between Flanges

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GESTRA RK41 Non-Return Valves for Sandwiching Between Flanges

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GESTRA MB14 Non-Return Valves

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ChemValve DTEF Non-Return Valves

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