Pressostats and thermostats

Pressostats and thermostats

Media

Steam and condensate

Manufacturers

Danfoss

Technical data

Other names: pressure switches, temperature switches, pressostats, thermostats

What are pressostats and thermostats?

Pressostats, also known as pressure switches, and thermostats, also known as temperature switches, are process safety switches that shut the device down when a limit is exceeded. The pressure switch receives its signal from pressure while the thermostat from temperature.

Typical applications for a pressure switch include acting as a pressure limiter for a steam boiler. If the pressure rises too high, the pressure switch shuts off the pressure supply. Similarly, it operates as an on-off control for a pump.

Typical applications for a thermostat include, for example, acting as temperature limiters for pipelines or as forced controls for systems, whereby the thermostat sends a signal when the cooling water supply exceeds the set temperature.

Selection of pressostats and thermostats

We assist in selecting devices that meet the requirements of the application. Through us, Danfoss RT pressostats and thermostats are available.

Ask our contacts for more information.

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Danfoss Pressure Switch Type RT

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Danfoss Thermostat Type RT

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Boiler lower and upper level limiters

Boiler lower and upper level limiters

Media

Steam and condensate

Manufacturers

GESTRA

Technical specifications

Pressure classes: PN 16-320
Other names: dry boiling protection, boiler lower surface limiter, boiler upper surface limiter dry boiling

What are boiler lower and upper level limiters?

The function of the lower surface limiter, i.e. the dry boiling sensor, is to shut off the burner of the steam or water boiler when the water level drops too low and thus prevent damage to the boiler or a potential boiler explosion.

In steam boilers, dry boiling protection can be implemented either with two separate self-monitoring sensors (GESTRA NRG) or with three pressure-differential transmitters. By using electrodes designed specifically for this function, problems such as those with impulse lines are avoided.

Choosing boiler lower and upper level limiters

GESTRA dry boiling electrodes are PED-approved self-monitoring models, in which communication between the sensor and amplifier is digital. In addition to the digital models, traditional models with SIL 3 safety rating are still available. The conductivity of the fluid must be at least 0.5 µS/cm. The pressure/temperature rating of the sensors is up to 183 bar(g)/400°C, i.e., PN 320.

GESTRA also offers a SIL 3 rated boiler water upper surface limiter.

We assist you in selecting the appropriate dry boiling protection based on the requirements of the application. Contact our representatives for more information.

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GESTRA NRS1-40 Low-Level-Limiter Datasheet

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GESTRA NRS1-50-For-ONE-Electrode DBL

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GESTRA NRS1-50-For-TWO-Electrodes DBL

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GESTRA NRG16-40-NRG17-40-NRG19-40 Datasheet

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GESTRA Level Limiter NRG111-11

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GESTRA NRG111-40_Datasheet

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GESTRA DBL 818913 06 NRG16-50-NRG17-50-NRG19-50-NRG111-50

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GESTRA NRS 1-51 Level Switch

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GESTRA NRG16-51, NRG17-51, NRG19-51, NRG111-51 Level Electrodes

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Flanged and welded non-return valves

Flanged and welded non-return valves

laipalliset_ja_hitsattavat_takaiskuventtiilit - Flanged and welded non-return valves
HEROSE-takaiskuventtiili - non-return valve

Media

LPG
Process media
Gas and fuel
Steam and condensate
Cryogenic media
Natural gas, biogas and biomethane

Manufacturers

Edward Flowserve
Tecofi
ARI-Armaturen
HEROSE

Technical Specifications

Sizes: DN 10-500
Pressure Classes: PN 16-500, ASME 150-2500#
Materials: GG-25, GS-C 25, AISI 316, GS-12CrMo19.5
Connection Types: Flanged, welded or between flanges
Other: valves can also be supplied clad
Cryogenic Valves: minimum temperature -196 °C, soft or metal seal, piston, tilting or wafer style check
Other Names: ball check valve, seat check valve, flanged and welded check valves

What are flanged and welded non-return valves?

The overall lengths of flanged non-return valves conform to standard dimensions, so replacement of broken valves can be done without pipe modifications. In new installations, it is often more economical to use non-return valves installed between flanges, as they are lighter in construction and more cost-effective.

In waterworks construction, flanged ball non-return valves remain a viable option if the medium contains material that clogs a conventional non-return valve.

Selection of flanged and welded non-return valves

We assist in selecting a non-return valve that meets the requirements of your application. Our sales representatives can provide you with detailed information on the opening characteristics of each valve, as well as support with sizing if needed.

Also, check out our Konwell Academy webinar on selecting and sizing non-return valves.

For steam, condensate, process media, gases, and liquid fuels

In many processes, it is essential to ensure that the non-return valve does not leak from the flange seal. For such applications, welded non-return valves suitable for a variety of materials with pressure classes up to PN 500 are appropriate.

Our product range also covers ASME non-return valves up to a pressure class of 2500#, including those that lock in the open position and sealing non-return valves.

For cryogenic media

Cryogenic non-return valves require specialized design solutions to meet exceptional cold resistance requirements. Our HEROSEN non-return valves are made from stainless steel and bronze.

Cryogenic non-return valves are available in sizes DN 10-200. They can withstand pressures up to 50 bar at operating temperatures of -196…+120°C. We can size the appropriate non-return valve based on your process data.

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Steam, Condensate, Process Media and Gases

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Tecofi CBL4240 Flanged Ball Check Valves

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ARI-Armaturen CHECKO-V PN63-160 Check Valves

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ARI-Armaturen CHECKO-V and CHECKO-D Check Valves

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Liquid Fuels

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ARI-Armaturen CHECKO-V and CHECKO-D Check Valves

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Tecofi CBL3240 Flanged Ball Check Valves

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Dual-butterfly non-return valves

Dual-butterfly non-return valves

Media

Gas and fuel
Steam and condensate
Natural gas, biogas and biomethane
LPG
Process media

Manufacturers

GESTRA

Technical specifications

Sizes: DN 50-1200
Pressure Classes: PN 10-40, ASME 150-300#
Body Materials: GG-25, GS-C 25N, AISI 316, 1.0460
Sealing Materials: metal, EPDM, FPM, PTFE, NBR
Connections: Between flanges
Other Names: butterfly check valve, dual-butterfly non-return valve, dual plate check valve

What is a dual-butterfly non-return valve?

Dual-butterfly non-return valves are butterfly valves, which describes their structure very well. In the middle, there is a closing shaft with two symmetrically hemispherical closing plates on either side.

The dual-butterfly non-return valve’s undeniable advantage is its low flow resistance, which depending on the flow is only a few millibars. In other models, it can be a hundred times higher. The valve’s flow resistance can also be adjusted by selecting different springs. The flow resistance depends on the valve’s installation orientation and the springs used. For example, in a vertical pipe when the flow is from bottom to top, the force required to open the valve is greater than, for instance, in a horizontal pipe.

Selecting a dual-butterfly non-return valve

Unlike its competitors, GESTRA uses two separate shafts and each closing plate is secured by two individual closing springs, whereas normally closing springs are not used at all. The robust design is intended to prevent the valve from being damaged by minor hydraulic water shocks. If the system’s water shocks are significant, BB dual-butterfly non-return valves can be equipped with separate hydraulic dampers.

BB dual-butterfly non-return valves are available in various materials.

Our sales representatives can provide you with more detailed information on the opening characteristics of each valve and assist with sizing if needed. They will help you select a dual-butterfly non-return valve that meets the requirements of your application.

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GESTRA BB3 C steel, BB3 A stainless steel Dual-Plate Check Valves

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GESTRA BB Dual-Plate Check Valves

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GESTRA BB Dual-Plate Check Valves with Anti-Corrosion Lining

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Butterfly non-return valves

Butterfly non-return valves

Media

Gas and fuel
Steam and condensate
Natural gas, biogas and biomethane
LPG
Process media

Manufacturers

GESTRA

Technical Specifications

Sizes: DN 50-300
Pressure classes: PN 6-40
Materials: bronze, C22.8, AISI 316
Connection ends: between the discs
Other names: swing check valve, tilting disc check valve

What is a butterfly non-return valve?

Of the non-return valves installed between the discs, the models equipped with a butterfly disc are the simplest in operation. The closing disc is pivoted on one side and the valve is installed with the pivot facing upward. Gravity keeps the disc in the closed position, but it opens when the flow coming from the correct direction reaches the valve. Reverse flow does not open the check valve.

Selection of a butterfly non-return valve

We assist in the selection and sizing of a check valve that meets the requirements of the application.

The butterfly non-return valve is a typical check valve for water systems. The seating retention of GESTRA CB butterfly non-return valves has been reinforced with a separate closing spring, making them extremely robust. In larger sizes than DN 100, the flow resistance is clearly lower than with the GESTRA RK model. However, if low flow resistance is a procurement criterion, the flow resistance in the butterfly non-return valve remains significantly higher than in the double-disc check valve.

Damped Water Hammers

Backflowing liquid can cause a high closing force/pressure that the valve components cannot withstand. It is quite typical that from sizes DN 500 upward, a closing damping is used. Damping can also be used in smaller sizes.

Damping can be done hydraulically, where damping pistons directly slow the disc movement. Another method is using a gear (mechanical/hydraulic). In this case, the disc’s lever is connected to the lever of a hydraulic cylinder. Both have a gear that dampens the closing force.

With gear-equipped damping, a higher duration of closing pressure can be achieved than with purely hydraulically damped valves. It is important to determine the closing pressure in a failure situation. For example, when the pump stops, the pressure of the back-flowing water should be determined before sending out a request for quotation. Damped check valves are typically of the tilting disc (tilting disc check valve) or double-disc type.  

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GESTRA CB24S, CB26, CB26A Swing Check Valves

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GESTRA CB14 Swing Check Valves

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Disco and lined non-return valves

Disco and lined non-return valves

Media

Steam and condensate
Natural gas, biogas and biomethane
LPG
Process media
Gas and fuel

Manufacturers

ChemValve
GESTRA

Technical specifications

Sizes: DN 15-200
Pressure classes: PN 10-160, ASME 150-900#
Materials: GG-25, GS-C 25 N, AISI 316, special brass, hastelloy
Connection ends: between flanges, threaded
Other names: flange check valve, disco check valve, lined non-return valve

What are Disco and lined non-return valves?

DISCO check valves are compact axial type valves, in which the closure spring is symmetrically located in the center of the valve.

DISCO-style check valves are best suited primarily for smaller pipes, as their flow resistance compared to other check valves installed between flanges increases with larger pipe sizes.

Selection of disco and lined non-return valves

There are several materials available for the body, disc, and spring, making it possible to create customized solutions such as choosing a hastelloy spring while the other parts are made of acid-resistant steel. The standard opening pressure is 5 mbar. Other spring forces can be selected from an extensive range up to 3000 mbar.

Soft seals are also available in EPDM, FPM, NBR or PTFE.

MB is a threaded brass check valve for water systems. All RK models are installed between flanges. Depending on the model, the body materials include special brass, various grades of stainless steel, or acid-resistant steel.

The range also includes PN 160 high pressure valves.

We assist in selecting and sizing the check valve that meets the requirements of the application.

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Steam, condensate and liquid fuels

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GESTRA RK86, RK86A, RKE86, RKE86A Non-Return Valve for Sandwiching Between Flanges

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GESTRA RK76 Non-Return Valves for Sandwiching Between Flanges

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GESTRA RK70, RK71 Non-Return Valves

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GESTRA RK44 Non-Return Valves for Sandwiching Between Flanges

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GESTRA RK41 Non-Return Valves for Sandwiching Between Flanges

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GESTRA MB14 Non-Return Valves

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Process fluids

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AZ-Armaturen Delta and Globus Ball Check Valves with Lining

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GESTRA RK86, RK86A, RKE86, RKE86A Non-Return Valve for Sandwiching Between Flanges

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GESTRA RK76 Non-Return Valves for Sandwiching Between Flanges

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GESTRA RK70, RK71 Non-Return Valves

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GESTRA RK44 Non-Return Valves for Sandwiching Between Flanges

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GESTRA RK41 Non-Return Valves for Sandwiching Between Flanges

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GESTRA MB14 Non-Return Valves

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ChemValve DTEF Non-Return Valves

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Gas leak detection and alarm systems

Gas leak detection and alarm systems

Media

Natural gas, biogas and biomethane
LPG

Manufacturers

GWS Gaswarngeräte

Technical Specifications

Other names: gas leak alarm system, gas warning system

What is a gas alarm system?

A gas alarm system – also known as a gas leak alarm system – provides safety for all gas users. In premises where gas is used or stored, a functioning gas leak alarm system is required by law and regulations. The same applies to premises through which gas pipelines run. The gas alarm system is an important part of the equipment ensemble that makes your gas system safe and reliable under all conditions.

Choosing a Gas Alarm System

Our range includes high-quality gas detectors and alarm systems from German GWS. GWS alarm systems can be equipped, if necessary – for example, based on the size of the premises – with an appropriate number of sensors as well as the desired number of sirens and warning lights. The alarm can also be forwarded to a process control system or another similar information system.

We also supply alarm systems to monitor systems other than land and liquefied petroleum gas systems. For example, processes that involve the use of oxygen or where carbon monoxide or some other harmful gas may accumulate are very typical targets for alarm systems.

We assist in selecting a gas alarm system that meets the requirements of the application. Contact our representatives for more information.

Excess flow valve

Excess flow valve

Putkirikkoventtiilit
Putkirikkoventtiili

Media

LPG

Manufacturers

REGO

Technical specifications

What is an excess flow valve?

The function of an excess flow valve is to prevent, for example, the leakage of liquefied gas in situations where the gas pipe is damaged or where the tank’s filling connection does not close normally. The excess flow valve closes when the flow exceeds the set limit.

Choosing an excess flow valve

We assist in selecting an excess flow valve according to the application’s requirements. Ask our contacts for more information.

Safety shut-off valves

Safety shut-off valves

Media

LPG

Manufacturers

gAvilar

Technical specifications

Other names: safety shut-off valve

What is a safety shut-off valve?

The safety shut-off valve closes when the set pressure is exceeded. The safety shut-off valve is spring-loaded, and it is opened manually using the lever located on the side of the valve.

Choosing a safety shut-off valve

Safety shut-off valves are an essential part of the pressure reducing system. As the name suggests, it is a safety device that shuts off the gas flow when the gas pressure does not remain at the desired level. In Finland, almost exclusively the upper limit safety shut-off valve is used, which closes when the pressure becomes too high. Both land and liquefied petroleum gas legislation guide the selection of pressure control safety devices.

We assist in selecting a safety shut-off valve that meets the requirements of your application. Ask our contacts for more information.

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gAvilar safety shut-off valve ssv sl eng

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Assemblies for pressure and flow control

Assemblies for pressure and flow control

Media

Steam and condensate
Cryogenic media
Natural gas, biogas and biomethane
LPG
Process media
Gas and fuel

Manufacturers

KÜHME Armaturen

Technical specifications

Other: manufactured according to customer’s requirements
Other names: pressure and flow control skid

What are assemblies for pressure and flow control?

Factory-made valve systems include everything required in one package. The unit is built in the factory with purpose-designed valves, actuators, positioners, filters, measuring instruments, safety devices, and a control cabinet. The valve skid is delivered to the customer as a complete, ready module with CE approval.

Selection of skid equipment

Valve assemblies can be used, for example, in the facility’s fuel supply station, gas pressure reduction, boiler burner control, gas turbine or piston engine feed, fuel return line, refueling station, or filtration unit.

The skid is designed and manufactured according to the customer’s requirements. The sizing is adapted to the facility. The skids are built to the desired standards (PED, EN, ASME, ATEX, SIL).